Saranraj Rajakumar Oracle Apps Blog: Outside Processing

SETUP

BOM (Bills of Material) WIP ( Work in Process )

1. WIP Parameter

2. WIP Accounting Classes

1. Resources

2. Department

3. Operations

4. Routing

5. Bills of Material

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Resources

Navigation: Bills of Material : Routings : Resources

Create the OSP resources in Resources Window.

Create the Generic resources in Resources Window.

Define the resource cost in Rates tab and attach the employee in employee tab.

Department

Navigation: Bills of Material : Routings : Departments

Create various department based on the business scenarios.
Create Production department.

Create the OSP Department

Operations

Navigation: Bills of Material : Routings: Standard Operations

Create the operations and attach the department and resources who performs the operations.

Operation1

Operation2

Operation3

Routing

Navigation: Bills of Material : Routings:Routings

Create the routing for the finished goods and attach the operations in sequence

Bills of Material

Navigation: Bills of Material :Bills:Bills

Create the BOM for the FG. Mention the list of components to be consumed against each operation. Map the operation and corresponding components to be consumed in order to perform that operation.

Ensure that Include in Cost Rollup flag is enabled for all items, if you want all your raw material cost is added to FG.

Material Consumption can be controlled in various ways. Select the appropriate one which suits your business.

WIP Supply Types:

Assembly Pull

Components issued to job when completing assemblies
Pulled from the supply sub inventory assigned to the component
If a Non-Standard Job, you have an assembly referenced for that job.

Operation Pull

Components issued to job when completing back flush operations
Pulled from the supply sub inventory assigned to the component
Cannot assign to an assembly without a routing

Push

Issued manually to jobs as required
Can specify the subinventory from which to issue push components
Use 'WIP component issue' from material transaction form to issue the material

Phantom

Assigned to BOM component subassemblies and items in Oracle BOM
Components of Phantom subassemblies used as if tied directly to the parent assembly
Do not appear on WIP jobs, as subassemblies they lose their identity and become a collection of their components on the WIP job
When rolling up assembly costs, normally only the material cost under the phantom is rolled up to the parent, not the phantom routing costs. NOTE: Two switches can be set that impacts leadtime and cost rollups

Bulk

Can be viewed and displayed on reports
Shows Shop Floor requirement but not transacted/backflushed
Often used for inexpensive items that are expensed at receipt
Can manually issue specific bulk components to a discrete job if desired.

Supplier

Supplier component requirements can be included on bills of material. Requirements for supplier components are created when you define discrete jobs and repetitive schedules in Work in Process.
Supplier component requirements can be viewed and are displayed on reports. They provide information on the component materials that your suppliers provide but need not be transacted.
Supplier components are not back flushed nor do they default when issuing all components for an assembly. You can, however, manually issue specific supplier components to discrete jobs and repetitive schedules.

WIP Parameter

Navigation: Work in Process : Setup : Parameters

Define the WIP Parameters

Continue...

WIP Accounting Classes

Navigation: Work in Process : Setup : WIP Accounting Classes

Define the WIP accounting classes

TRANSACTIONS:

Job Order Creation

Navigation : Work in Process : Discrete : Discrete Jobs

Create the Job Order. Click on Job field and tab job order number will be created.